Why is a gearbox fitted to a vehicle




















Only one gear is fixed on the clutch shaft and this engine rotates with the same speed as the crankshaft. In addition, the driving shaft and main shaft are in the same line. The counter shaft is a shaft that connects directly to the clutch shaft. It has gear which connects it to the clutch shaft as well as the main shaft. It can be run at engine speed or below engine speed according to gear ratio. The main shaft or output shaft that rotates at different speeds and also provides the necessary torque to the vehicle.

The output shaft is a splined shaft, so that the gear or synchronizer can be moved to engage or disengage. The bearings are required to support the rotating part and reduce friction. The gear box has both a counter and main shaft which is supported by the bearing. Gears are used to transmitting the power from one shaft to another shaft. The amount of torque transmitted through the gears depends on the number of teeth and the size of the gears.

All gears except those on the main shaft are fixed to their respective shafts; They can slide in any of the directions along the shaft. Gear selectors are simple devices that use a lever that selects gears to engage in disengage mechanisms.

The motion of the lever slides the engaging part on the shaft. It depends on the type of gearbox whether the lever slides the gear or synchronizer that are already forged along the main shaft.

It is the simplest type of gearbox. In this gearbox, spur gears are used. The Figure shows the construction of a sliding mesh type transmission having three forward and one reverse speeds. There are three gears 1, 6 and 5 attached on the main shaft and four gears 2, 3,4 and 7 on the layshaft.

The two gears on the main shaft 6 and 5 can be slided by a shafting yoke and mesh with the gears 3 and 4 on a layshaft. Therefore, it is called a sliding mesh gearbox.

A separate idler gear 8 is mounted on the idler shaft. Figure shows the construction of a constant mesh type gearbox having three forward and one reverse speeds. In this type of gearbox, all gears are constantly in mesh and dog clutches are used for engaging and disengaging the gears. The dog clutches D and D2 are mounted on the main shaft. One D2 is connected between clutch gear and reverse gear whereas the other D is placed between low speed gear and reverse gear.

The splines are provided on the main shaft for the linear movement of dogs. Dog clutch can slide on the shaft and rotate along with it. All gears are rigidly fixed on the counter shaft. All main shaft and layshaft gears, and idler gears are engaged by dog clutch to obtain opposite and slow speed.

Only reverse gears are spur gear type and all others are helical gears. As compared with the sliding mesh type, the constant mesh type gearbox meshes more readily with the gears having less danger of damaging during meshing because the gear diameters are smaller with few numbers of teeth.

So, this type has more defects when compared to a synchromesh type. The necessity of double clutching is needed so that it is not used to any large extent. Synchromesh gearbox uses synchronizer instead of sliding dog clutches to affect the ratio change.

The synchromesh gearbox is similar to the constant-mesh gearbox, but the synchromesh gearbox is provided with a synchronizer, the device by which two gears to be engaged are first brought into frictional contact which equalizes their speed, afterward they are engaged smoothly.

To engage, when the gear lever is moved the synchronizer cone meets with a similar cone on the pinion. Due to friction, the rotating pinion is made to rotate at the same speed as the synchromesh unit. For details, contact the program representative at the campus you are interested in attending.

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See Table 1. Bureau of Labor Statistics, www. Students are responsible for any other costs such as lab fees associated with the course. Bureau of Labor Statistics projects an annual average of 61, job openings between and Job openings include openings due to net employment changes and net replacements.

Bureau of Labor Statistics projects an annual average of 43, job openings between and Bureau of Labor Statistics projects an annual average of 24, job openings between and Bureau of Labor Statistics projects an annual average of 13, job openings between and Bureau of Labor Statistics projects an annual average of 11, job openings between and Bureau of Labor Statistics projects that total national employment for Automotive Service Technicians and Mechanics will be , by Bureau of Labor Statistics projects that total national employment for Automotive Body and Related Repairers will be , by Bureau of Labor Statistics projects that total national employment for Welders, Cutters, Solderers, and Brazers will be , by Bureau of Labor Statistics projects that total national employment for Computer Numerically Controlled Tool Operators will be , by Bureau of Labor Statistics projects the national average annual job openings in each of the following occupations between and will be: Automotive Service Technicians and Mechanics, 61,; Bus and Truck Mechanics and Diesel Engine Specialists, 24,; and Welders, Cutters, Solderers, and Brazers, 43, Universal Technical Institute of Illinois, Inc.

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Last Name Required. Zip Required. High School Graduation Year Required. Phone Required. Email Please enter your email address. I am currently in the U. Military, Guard, Reserves or I am a veteran. Military Release Date Required. Get Info Get Info. Previous Step. Table of Contents. Manual Transmissions Manual transmissions have a clutch pedal and a shifter the driver uses to manually change gears.

The following are various types of manual transmissions. Dual-Clutch This transmission uses two clutches, which can be wet or dry. Automated An automated transmission, sometimes referred to as an AMT, is a manual transmission with a computer controlling the shifting and clutch. Single-Clutch Single-clutch is a manual transmission with the computer controlling the shifting and clutch. Preselector A preselector was a manual transmission with a vacuum or hydraulic shift control that was mostly used in the s through the early s.

Automatic Transmissions The main automatic vs. Direct-shift gearbox: A direct-shift gearbox, also called a DSG, has two clutches that disengage alternately in changing gears. DSGs provide smooth acceleration and fast shifting. If you have followed the above instructions correctly you should now be ready to install the replacement gearbox. Place this on the jack when you have removed the old gearbox and carefully slide it underneath your vehicle so that it is in the right place for reconnection with the engine.

Reattach the bolts that hold the gearbox to the engine and the cross member ensuring that these are as tight as possible. This is where your labelling will pay off. Simply connect each of the wires into the correct place on the gearbox and ensure that the driveshaft is fixed the right place. This should be a quick and easy process if you have given each wire a clear and precise label.

Top up the transmission fluid that you lost when removing the extension housing and take out from under the car. Finally, when you have completed the whole process take your car for a test drive. If the gearbox is a completely new part then expect a little stiffness in the change at first. Make sure you only drive on little used roads at non-peak times to ensure that if you do have a problem with the gearbox you do not get caught in traffic or worse still, cause an accident.

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